Situation: There are three operator consoles (positions) in the same control room. There is one general alarm horn that goes off whenever a new alarm comes in from any one of the three consoles. The horn draws the attention of each of the three operators.
Question: How are the…
The ISA-18.2 and IEC 62682 standards define an alarm as an “audible and/or visible means of indicating to the operator an equipment malfunction, process deviation, or abnormal condition requiring a timely response”. One of the reasons why alarm systems are out of control (alarm overload, nuisance alarms)…
As the name implies, the purpose of Safe Operating Limits (SOL) is to define the limits beyond which a process will not intentionally be operated and at which troubleshooting ceases, replaced by pre-determined actions to bring the process to a safe state. Pretty important information. I am sure this is…
As discussed in What do Nuisance Alarms, the 80-20 Rule, and Mental Models Have in Common?, there are typically a handful of alarm points (10 to 20) that create the majority of notifications (50-80%) to the operator (referencing the 80-20 rule). These nuisance alarms are affectionately called “bad…
In an ideal world, every alarm in a process control system would indicate a malfunction or abnormal condition that required operator action. In the real world, alarms that are irrelevant or annunciate excessively—otherwise known as nuisance alarms—can pop up occasionally to quite frequently. They pose a risk to the…
Which one of these layers of protection (operator response to alarm, relief valves, dikes, and safety instrumented systems) is not like the other?
Operator response to alarm (Operator Intervention), because of the “Human” factor.
It is very difficult to calculate the probability…
Throughout history, total solar eclipses have been a significant event. In primitive societies, eclipses were viewed with fear or as important omens. In the US, the upcoming “Great American Solar Eclipse” is creating much excitement. From buying “official” eclipse-viewing glasses, to paying $1500 or more…
Most everyone has heard of the “80-20 rule”. It asserts that for many situations, roughly 80% of the effects (outcomes) come from 20% of the causes (inputs). This rule was first proposed in the early 1900s by Vilfredo Pareto, who was an Italian engineer, sociologist, economist, political scientist, philosopher,…
The purpose of an alarm is pretty straightforward - to draw the operator’s attention to an abnormal situation that requires action in order to prevent an undesired consequence. Alarms that don’t meet this principle often become nuisance alarms. A nuisance alarm is defined as:
“an alarm that annunciates excessively,…
In the book “Outliers”, Malcolm Gladwell popularized the notion that to become an expert in a field requires putting in 10,000 hours of practice.
The emerging picture from studies of expertise is that ten thousand hours of practice is required to reach the level of mastery associated with being…
Recently I was reading The Manufacturing Operations Technology Viewpoints blog and came across an interest post on Alarm Management that cites exida’s Alarm Management cheat sheet. The blog post entitled The Crossroads of Alarm Management and Process Safety is a great summary for any one…
The new and updated version of the ISA-18.2 standard (ANSI/ISA-18.2-2016, Management of Alarm Systems for the Process Industries) has now been officially released. This supersedes the original edition (2009). The new version incorporates feedback from 6+ years in the "field" and includes some updates based on the IEC 62682…
An interesting question arose recently when creating an FSM plan:
Does the ISA-18.2 standard on alarm management address the claiming of the operator’s response to alarms as a layer of protection?
Not specifically, however the ISA-18.2 standard does require that alarms are rationalized, and that alarm system performance…
Contrary to what you might have guessed, the “Defeat of the Situation Awareness Demons” is not a new video game on XBOX or Playstation. It is a set of eight (8) factors which undermine effective Situation Awareness. It can be applied to operators in process plants to characterize human…
The International Electrotechnical Commission (IEC) has just published the first edition of IEC 62682 “Management of alarm systems for the process industries,” a global standard on alarm management. This new global standard was developed based on the ANSI/ISA-18.2 standard of the same name, which was published in…