exida explains Blog

Entries tagged with: Loren Stewart

Back to Basics 21 – The B10 Method

Back to Basics 21 – The B10 Method

The B10 method uses cycle test data to predict failure rates. 

A cycle test is done on a set of products (>20) until 10% of the units under test fail. The number of cycles until failure is called the B10 point.

The B10 number of cycles is converted to a…

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Back to Basics 22 – Cycle Testing

Back to Basics 22 – Cycle Testing

A cycle test is done on a set of products (>20) until 10% of the units under test fail. 

The number of cycles is converted to a time period by knowing the cycles per hour in any particular application. 

A failure rate is calculated by dividing the 10% failure…

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Back to Basics 23 – Stiction

Back to Basics 23 – Stiction

What is Stiction? 

stiction

Stiction is the resistance to the start of motion usually measured as the difference between the external force being applied in order to overcome the static friction and the force to maintain movement between the two contacting or working surfaces.

It can…

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Cycle Testing for Static Applications? NO!

Cycle Testing for Static Applications? NO!

The failure rates of certain mechanical components used in solenoid valves, actuators, and valves vary substantially depending on operation. Seals such as O-rings, for example have fundamentally different failure modes when used in applications with frequent movement (dynamic) versus applications with infrequent movement (static). 

Static is generally…

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Dare to Be Different

Dare to Be Different

exida’s Safety Reliability Analysis (SRA) and How It May Help You

exida’s Safety Reliability Analysis (SRA) and How It May Help You

We all know that an FMEDA is only as good as the assumptions made regarding typical design engineering practices and the database used for the failure rates.  Here is the catch, not all products are designed and manufactured per the same rules!  Many manufacturers boast that their…

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FMEDA Predictions
  • by Loren Stewart, CFSE
  • Thursday, September 01, 2016
  • Certification

FMEDA Predictions

The FMEDA technique is performed on a specific device (e.g., ball valve, pressure transmitter, temperature sensor, electronic module, etc.) specified down to the manufacturer and series/model. Based on the specifics of the design, the parts used to execute the design, the design margins, any automatic diagnostics, the…

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How can I improve my SIL?

How can I improve my SIL?

Click here to read the first entry in this blog series (What is SIL compliance?)

Click here to read the second entry in this blog series (How is SIL Used?)

As we now know, a Safety Integrity Level (SIL) can only be given to a…

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How Does Stiction Affect Me?

How is SIL Used?
  • by Loren Stewart, CFSE
  • Tuesday, September 22, 2015
  • Certification

How is SIL Used?

Click here to read the first entry in this blog series 

Once the Safety Integrety Level (SIL) of a product is found, it will be used FOUR ways:

  1. To establish risk reduction requirements
  2. Probabilistic limits for hardware random failure
  3. Architectural constraints 
  4. Read More...

Outer Banks: How Could This Massive Power Outage Happen?

Outer Banks: How Could This Massive Power Outage Happen?

I, like many others, was stunned to hear that there was a major power outage covering the Outer Banks. Being an engineer, my instincts were to immediately investigate what happened and what steps occurred to lead to that point. Even before I did research, my mind was already asking…

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Setting Goals for 2019: Are You Thinking About Functional Safety?

Setting Goals for 2019: Are You Thinking About Functional Safety?

When I went to set my goals for 2019, I set both personal and professional goals. One of my professional goals is to clean off my desk, but another is to get more people to think about functional safety before an accident occurs, instead of when they are normally…

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SILSafe Data Website

SILSafe Data Website

exida has launched the web site www.silsafedata.com. SILSafe Data is a web site listing a number of product categories used in process control and the expected range of failure rates for process industry applications. The use of realistic and application appropriate failure rate data has a significant…

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Stiction: Fact or Fiction & Start Time Prediction

The exida Scheme

Today I was asked: “What is the exida Scheme?”  If one person had this question, it is likely that others may be interested as well.  Therefore, I decided to take a moment and explain the exida structure.  Any Certification Body operates each product certification per a “scheme,” which references…

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The Undetected Detective; PVST

The Undetected Detective; PVST

Have you ever wondered why some dangerous failures are classified as undetected and others are classified as detective?  Aren’t dangerous failures all dangerous? Why do we classify them differently?

Let's say we have a plant that is running in normal operation mode and the system needs to trip. The…

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Welcome to the 2H Initiative

exida has been gathering field failure data for over a decade.  At this point we have a total of over 60 billion unit operating hours of field data for process industry devices.  This data has been used to create a 2H database for components.  exida is using this component…

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What is SIL compliance?

What is SIL compliance?

The Safety Integrety Level (SIL) of a product is determined by three things:

  1. The Systematic Capability Rating
  2. The  Architectural Constraints for the element
  3. The PFDavg Calculation for the product

The Systematic Capability Rating

Systematic Capability is established by having your quality management system audited per IEC 61508.…

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What is Stiction?

Many studies and organizations have defined stiction, or static friction, in different ways. A few examples of the various definitions are as follows:

  • According to Entech [1], “stiction is a tendency to stick-slip due to high static friction. The phenomenon causes a limited resolution of the resulting…

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What is Systematic vs. Random Capability?
  • by Loren Stewart, CFSE
  • Tuesday, September 01, 2015
  • Certification

What is Systematic vs. Random Capability?

There seems to be a bunch of confusion surrounding systematic capability and random capability.  I will try to clear up the confusion by explaining what is all considered and what the IEC standard says about both. 

Systematic Capability

  • Development process/quality system requirements depend on certification SIL level, higher…

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