It’s interesting that the majority of the time when people talk about functional safety, they are usually thinking about hardware: what sensors to use, which logic solver, what actuator, solenoid or valve to select; what voting architecture, etc. What often gets overlooked, initially, is the application program.
Essentially, when…
As many of you will know, one of the most common form of nuisance to operators working industrial controls are repeating or chattering alarms. On a typical plant, repeating alarms may account for around 50% of the alarm annunciations. They are a problem because the operator will have to…
exida has traditionally been involved in industries such as oil and gas, chemicals, power generation and automotive. While these are a diverse set of industries, many of the techniques that we use such as FMEDA (Failure Modes Effects and Diagnostic Analysis), Risk Assessment, Threat Modelling, etc.…
This is the next in a series of blogs and papers on the benefits of cyber certification. Certification provides you with the opportunity to work with an experienced cyber team here at exida, and the vast knowledge of cyber experts worldwide codified in the IEC 62443 family of…
Both Process Safety Analysis (PHA) and Layer of Protection Analysis (LOPA) occur in the early stage of the Functional Safety Lifecycle, detailed in both IEC 61511 and IEC 61508. They both serve significant roles in the whole process safety management. Yet, as a facilitator…
One of the more important tasks in the alarm management lifecycle is auditing of the alarm system configuration. Auditing preserves your investment in rationalization, checks for changes that bypassed the MOC process, and helps you to maintain the integrity of the alarm system. Oh, and it also required per…
Experience is a good teacher. But how do you get the experience?
Formal classroom or online training is often available for more general skills, but on-the-job training usually provides a more in-depth path to gain such experience. After doing a job for a while, working through difficulties with colleagues,…
On July 27, the US Chemical Safety Board (CSB) issued a Factual Update on their investigation into a release of water containing a toxic gas (hydrogen sulfide) and subsequent fatal injuries sustained at the Aghorn Operating Waterflood Station. While it is typically not a good idea to comment on investigations…
I can't begin to tell you how many of our customers share with us how lucky they have been to be incident-free at their plant.
Or, because they have not had an incident in over 10 years, it is hard to justify the cost of a Machine Hazard…
The Greek symbol λS represents safe or spurious failure rates in functional safety expressed in the unit of measurement of FITs which can be determined through FMEDAs. (FITs (λ) are failures per billion hours, expressed by 10-9 hours).
λS is the number of safe…
Most end users I teach in our FSE100 class are not really aware of or fully, understand when we talk about failure rates. For example, what’s a FIT mean? For those end users more versed in this, they understand what is meant by a FIT. Essentially a device can have…
This is the first in a series of blogs and papers on the benefits of cyber certification. Certification provides you with the opportunity to work with an experienced cyber team here at exida,. It also allows you to gain access to our network of cyber experts worldwide codified…
“…there is a belief amongst many engineers and managers that human error is both inevitable and unpredictable.
However, human error is inevitable only if people are placed in situations that emphasize human weaknesses and that do not support human strengths”
Martin Anderson, IChemE Safety and Loss Prevention…
In recent discussions with several engineering and integrators of Safety Instrumented Systems (SIS), it’s become very clear to me that the majority I have spoken to, don’t have any form of Functional Safety Management System (FSMS) in place. This is interesting because one of the changes in the…
When we first invented the FMEDA technique in the late 1980s the biggest problem was the component failure rate and failure mode data. Still is. I picked up a well-known standard for component failure rates and saw a date of 2010. The technology world has gone through an order of…