Study after study finds that something like 80% of industrial incidents (give or take) are caused by Human Error. Incidents involving human error often include a failure of the operator to respond to an alarm, which is often directly or indirectly caused by nuisance alarms. Poor alarm management has…
During a recent exida webinar we received the following question:
We tend to see more failures with actuated valves, than what manufacturers published failure rates would indicate! Any reason?
There are several reasons. Some manufacturers publish data based on field return data where they classify failures caused by customers…
With the drive for digitalization and the Internet of Things the expression “Content is King”, coined by Bill Gates, has now been replaced by “Data is King”. This is especially TRUE in functional safety where the safety and reliability predictions generated from a Failure Modes, Effects & Diagnostics Analysis…
Two common gaps exida encounters when evaluating vendor compliance against the IEC 62443-4-1, IEC 62443-4-2 and IEC 62443-3-3 standards are:
Improving compliance in these areas is also a very cost-effective…
This is the next in a series of blogs and papers on the benefits of cyber certification. You can read part 1 here , part 2 here, and part 3 here . Certification provides you with the opportunity to work with an experienced cyber team here at exida, and…
In the book “The Checklist Manifesto: How to Get Things Right”, Atul Gawande, surgeon and best-selling author, tackles the problem of how to prevent human error in an age where 
professionals grapple with the increasing complexity of their responsibilities. Errors,…
Want to improve your safety lifecycle and be more compliant with IEC 61508? Focus on the things that have the most benefit. Like what? What are some of these valuable things?
One of the major deficiencies I see while doing certification assessments is…
This is the next in a series of blogs and papers on the benefits of cyber certification. You can read part 1 here and part 2 here. Certification provides you with the opportunity to work with an experienced cyber team here at exida, and the vast knowledge of cyber…
Understanding operator decision-making is a good first step in improving operator effectiveness. Operator decision-making depends on the person (their level of expertise) and the situation (how familiar). A popular behavioral model from Rasmussen proposes that operator response can be broken into three levels; skill-based behavior, rule-based behavior, and knowledge-based behavior as shown in…
It’s interesting that I had been preparing a webinar on pipeline safety and security since there have already been numerous incidents reported regarding pipeline accidents and leakage. Now the latest incident concerning Colonial Pipeline and the ransomware attack by Darkside, a so-called extortion group,…
No, you probably don’t want to hurt me. But if your product is used in a safety application, and my job depends on your product doing its job, will it hurt me if it fails?
With so many of us doing more things differently during the COVID pandemic, I wonder if…
According to numerous industry studies, significant improvement has been made over the last 20 -30 years in occupational safety, but not so much in operational safety (process safety). New process safety incidents continue to occur that bear a striking resemblance to previous incidents. This means we are not effectively learning…
The term SIL is rapidly spreading to Request for Proposals (RFP) and purchase requirements in many industries. But in many of those industries, few have heard about SIL and fewer have a grasp of the fundamental concepts of SIL. SIL is a term that means Safety Integrity Level. It is used…
This is a topic which comes up time and again, especially when reviewing legacy systems. Although IEC61511 doesn’t preclude the use of shared devices, it does however provide guidance under Clause 11 of what the constraints are. Even though the Safety Instrumented System (SIS) and Basic Process Control System (BPCS)…
Insurance Companies are hedging their bets through premiums while the Manufacturing Industry is placing their wagers on luck.
The worlds of gambling and insurance are similar in many ways. Both are built upon elements of probability, modeling and quantification of risk. Professional gamblers are well informed on the odds…